WholeMagnetics

How should coded magnets be mounted, and how big can the gap be?

Mounting and gap matter more for patterned magnets than for conventional ones, because the field is concentrated close to the surface.

On gap, Correlated Magnetics Research recommends under 2 mm between a Polymagnet and its mating magnet or steel target, and says the right figure depends on geometry, pattern and application. Every layer counts toward that gap: plastic housing walls, paint, adhesive, coatings and labels. Design the enclosure so the magnets sit as close to the mating face as possible.

On fixing, CMR's FAQ ranks a screw through a countersink as the best method, followed by bonding the magnet to steel. It does not recommend bonding high-force Polymagnets directly to plastic, because the joint can fail before the magnet does. That is why many catalog pairs come with M4 or #6 countersunk holes.

Constraint matters too. Latch and spring pairs only work when the two parts are held centered, usually by a guide, rod or hinge. CMR's catalog includes a brass constraining rod and a zinc-coated steel plate for testing. And CMR notes its force data comes from magnets held parallel and aligned; a part that can tilt during engagement will see lower force.

WholeMagnetics, 2026-10-04. Polymagnet facts are taken from Correlated Magnetics Research’s public pages, listed below; vendor performance figures are CMR’s own.

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